Texas Instruments

TPS23521 - -10V to -80V Hot Swap Controller | Texas Instruments

MPN: TPS23521 ✓ Active
In Stock Ships in 1-3 business days
-10 V to -80 V Vdss Dual current limit Id 16-TSSOP (PW) Package
From $4.6 USD / Unit
MOQ: 1 |
Price updated: 2026-08-28
Volume Pricing
Qty Unit Price Extended
1 $6.85 $6.85
10 $6.16 $61.60
100 $5.65 $565.00
500 $5.09 $2,545.00
1,000 $4.6 $4,600.00
ℹ️ All prices are in USD

Drop-in alternatives for TPS23521 — same package, pin-to-pin compatible. Different-package parts requiring PCB rework are excluded.

Quick Comparison Tool — Select alternative parts for side-by-side comparison:

TPS2393

⚡ Same Package
Texas Instruments
📦 TSSOP-16 (PW)
-20 V to -80 V · -100 V · 1 · 14-TSSOP · -40°C to +85°C · Surface Mount · Compliant · Programmable

✓ In Stock

$1.83 / Unit

View Datasheet →

TPS2394

⚡ Same Package
📦 TSSOP-16 (PW)
TI -48V hot swap family member, similar voltage range, lacks dual gate drive of TPS23521

📋 Reference alternative (not in catalog)

TPS2398

⚡ Same Package
📦 TSSOP-16 (PW)
TI -48V hot swap controller, simplified feature set, pinout differs - verify against datasheet before substitution

📋 Reference alternative (not in catalog)

ℹ️ 1 cross-package part(s) hidden — different package requires PCB rework and is not a true drop-in replacement. Contact us if you need cross-package suggestions.

TPS23521 Maximum Ratings & Electrical Characteristics

Function Hot Swap Controller
Number of Channels 1
Input Voltage Range -10 V to -80 V
Absolute Maximum Rating 200 V
Current Limit Dual current limit
Gate Drive Dual gate drive
Soft Start Soft start cap disconnect
Supply Voltage Nominal -48 V
Package 16-TSSOP (PW)
Mounting Type Surface Mount
Operating Temperature -40C to +85C
Applications Network Routers and Switches
Surge Robustness IEC61000-4-5 lightning surge tests
RoHS Status Compliant
MSL Level [DATA_NEEDED: MSL level]
Quiescent Current [DATA_NEEDED: quiescent current]

TPS23521 Pin Configuration

SOIC-16 Package Pinout Diagram SOIC-16 16-pin, 3.9x9.9mm, P1.27mm, JEDEC MS-012. 1 16 2 15 3 14 4 13 5 12 6 11 7 10 8 9 SOIC-16
Pin 1 [DATA_NEEDED: pin 1 name] — Per TI datasheet pin configuration
Pin 2 [DATA_NEEDED: pin 2 name] — Per TI datasheet pin configuration
Pin 3 [DATA_NEEDED: pin 3 name] — Per TI datasheet pin configuration
Pin 8 [DATA_NEEDED: pin 8 name] — Per TI datasheet pin configuration
Pin 9 [DATA_NEEDED: pin 9 name] — Per TI datasheet pin configuration
Pin 16 [DATA_NEEDED: pin 16 name] — Per TI datasheet pin configuration

Safe Operating Area (SOA) & Thermal Characteristics

Safe Operating Area Chart Default safe operating area chart for TPS23521 Drain-to-Source Voltage (Vds) Drain Current (Id)

No official SOA curve available for this digital IC. Always operate within absolute maximum ratings specified in the datasheet. Ensure adequate cooling and derate as needed.

Typical Applications

TPS23521 is suitable for 6 applications: Network Router -48V Power Distribution, Telecom Ethernet Switches, Base Station Power Distribution, Telecom Rectifier Systems, High-Availability Server Power, Industrial -48V Control Systems.

🌐

Network Router -48V Power Distribution

The TPS23521 fits network routers powered from -48V telecom battery plants, where boards must be inserted and removed from live backplanes without glitching the shared bus. Its -10V to -80V input range covers normal battery float to deep-discharge conditions, and the 200V absolute maximum rating helps the design pass IEC61000-4-5 lightning surge tests. Dual gate drive controls two external MOSFETs, distributing high load current while dual current limit protects each path. Placed between the backplane feed and the card's DC-DC inputs, it limits inrush during hot insertion.

🌐

Telecom Ethernet Switches

Enterprise and carrier Ethernet switches commonly use -48V power shelves; the TPS23521 provides controlled hot swap for each switch card, keeping the shared bus stable during card insertion. Its soft start cap disconnect feature enables a smooth power-up ramp and then removes the soft start capacitor from the control loop, improving transient response when downstream loads step. Dual current limit allows design margin above nominal load while still clamping fault currents rapidly, protecting connector contacts and the external MOSFET from overcurrent stress in high-port-density switching platforms.

📡

Base Station Power Distribution

Wireless base station line cards draw high, pulsed power from -48V feeds and must survive outdoor lightning-induced transients. The TPS23521's 200V absolute maximum rating and IEC61000-4-5 robustness reduce the external suppression component count, while dual gate drive lets engineers parallel MOSFETs for currents up to several hundred amps. Operating from -40C to +85C, the controller suits outdoor cabinets with wide ambient swings. Proper PCB layout with low-inductance MOSFET gate loops and Kelvin-sensed current paths preserves the controller's fast overcurrent response under fault conditions.

Telecom Rectifier Systems

Telecom rectifier modules plug into -48V distribution shelves, and the TPS23521 provides the hot swap interface limiting inrush when a rectifier is inserted into a live bus. Its precise current sensing supports fast overcurrent shutdown, and the soft start function prevents large inrush currents from disturbing other modules sharing the shelf. The dual MOSFET control improves reliability in redundant configurations. Designers should size the soft start capacitor so inrush stays within the pass MOSFET's safe operating area, and provide thermal margin on the MOSFETs during extended fault clearing intervals.

🖥️

High-Availability Server Power

High-availability servers and compute shelves that adopt -48V distributed power (common in datacenter colocation following telecom practice) benefit from the TPS23521's controlled hot swap at the card edge. Dual current limit and fast fault response protect against shorted loads during live insertion, and the wide -10V to -80V input tolerates battery plant variation. Because availability is paramount, the dual gate drive supports MOSFET redundancy, keeping the load connected even if one pass device degrades. Place the controller close to the connector with short, wide current-sense traces to minimize sensing error.

🏭

Industrial -48V Control Systems

Industrial systems that use -48V battery-backed supplies, such as plant telephony gateways and process-control cabinets, can apply the TPS23521 for field-replaceable module hot swap. Its -40C to +85C range and RoHS compliance support industrial builds, while the 200V absolute maximum rating adds robustness against wiring-induced transients common in industrial cabling. The dual current limit lets designers implement both a fast fault threshold and a slower overload threshold, discriminating between genuine shorts and benign inrush from large downstream capacitor banks during module replacement.

What is the input voltage range of TPS23521?
The TPS23521 operates from -10V to -80V input, designed for -48V telecom power rails. According to TI datasheet (TPS23521, ti.com/lit/ds/symlink/tps23521.pdf), the device also offers a 200V absolute maximum rating, which helps systems survive lightning surge tests per IEC61000-4-5 without external transient protection in many designs.
Where to download TPS23521 datasheet PDF?
The official TPS23521 datasheet PDF is available directly from Texas Instruments at https://www.ti.com/lit/ds/symlink/tps23521.pdf. The 29-page document covers pinout, electrical characteristics, current limit programming, soft start capacitor selection, and layout guidance. TI's product page (ti.com/product/TPS23521) also provides design resources, evaluation options, and ordering information.
What is the price of TPS23521PWT?
Pricing for TPS23521 starts at approximately $6.85 for single-unit quantities and around $4.60 to $5.65 at 1000-unit quantities as of 2026-08-29, depending on package suffix and distributor. LCSC lists TPS23521PWR from about $5.66. Check DigiKey, Mouser, LCSC, or TI.com for live stock, reel pricing, and lead times before ordering.
What is the difference between TPS23521 and TPS2393?
Both are TI hot swap controllers for -48V telecom systems, but the TPS23521 adds dual current limit, dual gate drive, and a 200V absolute maximum rating for superior surge survivability (IEC61000-4-5), while the TPS2393 targets general -48V hot swap in a similar TSSOP footprint. They are not pin-for-pin identical, so verify pinout compatibility before substituting. Per the TI datasheet, the TPS23521 suits higher-power, transient-heavy applications.
Is TPS23521 suitable for -48V hot swap in network routers?
Yes, the TPS23521 is specifically designed for -48V hot swap in network routers and switches, as stated by TI's product page and DigiKey categorization. Its -10V to -80V input range, dual current limit, dual gate drive, and 200V absolute maximum rating make it ideal for live backplane insertion in high-power telecom equipment operating from -48V battery plants.
What is the best drop-in replacement for TPS23521?
There is no widely published direct cross-reference for TPS23521 in the verified web data. The closest same-brand alternatives within the TI -48V hot swap family include TPS2393 and TPS2394, but these should be treated as functional alternatives requiring pinout and parametric verification rather than guaranteed drop-in replacements. Always compare pin configuration, current limit architecture, and gate drive structure against the TI datasheet before redesigning a board.
What is the equivalent NXP or ADI part for TPS23521?
A close cross-brand equivalent for negative-rail (-48V) hot swap control is the Analog Devices LTC4259A family or LT4256 series, which serve similar telecom -48V applications. However, these use different packages and pinouts than the TPS23521 16-TSSOP, so they are functional replacements requiring PCB redesign, not drop-in substitutions. Verify -10V to -80V range coverage, dual gate drive needs, and surge rating during selection.
When should I choose TPS23521 over TPS2393?
Choose the TPS23521 when your design requires dual current limit, dual gate drive for two external MOSFETs, and enhanced lightning surge survivability from the 200V absolute maximum rating, such as high-current -48V shelves per IEC61000-4-5. Choose the TPS2393 for simpler single-path -48V hot swap with lower BOM cost. Both target telecom, but the TPS23521 handles more demanding transient and redundancy requirements.
Hey Google, can TPS23521 survive lightning surge on a -48V bus?
Yes. According to the TI datasheet, the TPS23521 has a 200V absolute maximum rating specifically chosen so that high-power telecom systems more easily survive lightning surge tests per IEC61000-4-5. This reduces or eliminates the need for extra input transient suppression components in many -48V router, switch, and base station designs.
How does the soft start cap disconnect feature work in TPS23521?
The TPS23521 soft start cap disconnect enables a controlled soft start during power-up and then disconnects the soft start capacitor during normal operation. Per TI's datasheet, this improves transient response because the soft start network no longer slows the control loop after startup. Select the soft start capacitor value to limit inrush current within the external MOSFET's safe operating area.
What are the key specifications of TPS23521 that engineers should know?
The TPS23521 is a single-channel -48V hot swap controller operating from -10V to -80V with a 200V absolute maximum rating for IEC61000-4-5 surge survivability. It provides dual current limit, dual gate drive for two external MOSFETs, soft start with cap disconnect, and a 16-TSSOP package rated -40C to +85C. Source: TI datasheet at ti.com/lit/ds/symlink/tps23521.pdf.
Where to buy TPS23521 online?
TPS23521 is available from authorized distributors including DigiKey (TPS23521PWT, ships today per their product page), Mouser (TPS23521PWR), LCSC (TPS23521PWR, in stock from about $5.66 as of 2026-08-29), and TI.com direct. Both TSSOP-16 reel (PWR) and tube (PWT) packaging variants are stocked. Verify stock and lead time with the distributor before placing production orders.
What package options exist for TPS23521 and how do PWT and PWR differ?
The TPS23521 is offered in a 16-pin TSSOP (PW) surface-mount package. The PWT suffix denotes the tube packaging option, while PWR denotes tape and reel for automated assembly. Both contain the identical silicon die and pinout; the difference is packaging for manufacturing. Standard reel quantity details are available from TI ordering pages and distributors like DigiKey and Mouser.
Is TPS23521 the same as TPS23521PWT?
Functionally yes, TPS23521PWT is the base TPS23521 die in a 16-TSSOP package supplied in tube packaging. The base MPN TPS23521 refers to the generic device, while PWT and PWR suffixes specify packaging (tube vs tape and reel). Electrical characteristics, pinout, and performance are identical across suffixes, per TI product pages and the shared datasheet.

Engineering reference data for TPS23521 — comparison, design guidance, and compliance information.

Selection Guide

Choose the TPS23521 when your -48V telecom or server design requires dual current limit, dual gate drive for two external MOSFETs, and maximum surge robustness from the 200V absolute maximum rating - typical for high-power router, switch, and base station cards that must pass IEC61000-4-5 lightning surge tests. Choose TPS2393-family parts for simpler single-path -48V hot swap where cost is the priority. Cross-brand options such as the Analog Devices LT4256 serve negative-rail hot swap but require PCB redesign due to different packages and pinouts. Note that verified cross-reference data shows no guaranteed drop-in replacement for TPS23521; any substitution requires pinout and parametric verification. Always confirm inrush limits against external MOSFET SOA during selection.

Comparison with Alternatives

Parameter This Product TPS2393 TPS2394 TPS2398
Package 16-TSSOP (PW) TSSOP-16 (PW) TSSOP-16 (PW) TSSOP-16 (PW)
Brand Texas Instruments Texas Instruments Texas Instruments Texas Instruments
Input Voltage Range -10 V to -80 V [DATA_NEEDED] [DATA_NEEDED] [DATA_NEEDED]
Absolute Maximum Rating 200 V [DATA_NEEDED] [DATA_NEEDED] [DATA_NEEDED]
Current Limit Dual current limit Single path [DATA_NEEDED] [DATA_NEEDED]
Gate Drive Dual gate drive [DATA_NEEDED] [DATA_NEEDED] [DATA_NEEDED]
Soft Start Soft start cap disconnect [DATA_NEEDED] [DATA_NEEDED] [DATA_NEEDED]
Pin-to-Pin Compatible Reference No - verify pinout No - verify pinout No - verify pinout

Key Differentiators

  • 200V absolute maximum rating for surge survivability (vs TPS2393)
  • Dual current limit and dual gate drive (vs TPS2394)
  • Soft start cap disconnect (vs TPS2398)

Design Notes

Route high-current paths for the external MOSFETs with wide, short copper pours and place the current sense resistor with Kelvin connections directly at the sense pins to preserve current limit accuracy. Keep gate drive loops small to reduce ringing, and place the soft start capacitor close to its dedicated pin with a solid ground return for noise immunity.

Size the soft start capacitor so the inrush current stays within the external pass MOSFET safe operating area during the full startup interval; an undersized capacitor can still trip the current limit or overheat the MOSFET. Remember the soft start capacitor is disconnected during normal operation, so transient response after startup is not degraded by the soft start network.

The TPS23521 itself dissipates little power, but the external pass MOSFETs bear the full load conduction loss. Provide adequate copper area or heatsinking for the MOSFETs, especially during current-limit events where the device holds the MOSFET in its linear region; verify MOSFET junction temperature during worst-case fault clearing at maximum ambient (85C).

The 200V absolute maximum rating provides margin for IEC61000-4-5 lightning surge on -48V telecom buses, but upstream varistors or TVS diodes are still recommended in severe exposure environments to protect the external MOSFETs, which may have lower voltage ratings than the controller.

Compliance Information

RoHS
Compliant
REACH
Unknown
AEC-Q100
Not Applicable
Lead Free
Unknown
Halogen Free
Unknown
Conflict Minerals
Unknown

RoHS compliant per internal database description. Other compliance attributes not found in verified data.

Related Searches

TPS23521 TPS23521 datasheet Texas Instruments TPS23521 -48V hot swap controller TSSOP-16 TPS23521 vs TPS2393 TPS23521PWT price -48V hot swap controller network router TPS23521 equivalent replacement 200V hot swap controller IEC61000-4-5 TPS23521 pinout 16-TSSOP what is dual current limit hot swap buy TPS23521 in stock distributor

Related Components & Terms

Texas Instruments TPS23521 TPS23521PWT TPS23521PWR TPS2393 TPS2394 hot swap controller power management IC -48V telecom power dual current limit dual gate drive IEC61000-4-5 RoHS 16-TSSOP TSSOP package family surface mount network routers and switches soft start capacitor disconnect inrush current limiting Analog Devices LT4256
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